The Air Shower Pass Box is a critical component in cleanroom systems, ensuring contamination-free transfer of materials between different cleanliness zones. Proper installation and usage are essential for optimal performance and extended service life. This guide covers key installation steps and adjustment recommendations.
1. Optimal Installation Environment
✔ Cleanliness Requirements
For maximum durability, install the Air Shower Pass Box in an environment with a Class 100,000 (ISO 8) or higher cleanliness level. Reasons include:
l Reduces excessive load on the filtration system
l Extends the lifespan of HEPA/ULPA filters
l Maintains consistent airflow efficiency
✔ Location Selection
The installation site should:
l Avoid high-dust areas (e.g., near grinding or machining equipment)
l Stay away from vibration sources (e.g., heavy machinery, compressors)
l Not be placed in high-traffic walkways
l Avoid direct airflow from HVAC systems
2. Installation Methods & Precautions
✔ Suspended (Ceiling-Mounted) Type
If your Air Shower Pass Box is a suspended model:
l Ensure the ceiling structure can support the full weight
l Use evenly distributed mounting points
l Verify level alignment with a spirit level
l All bolts and brackets must be securely fastened
l Professional installation is recommended
✔ Mobile (Floor-Standing) Type
For movable units:
l Place on a flat, stable surface
l Adjust leveling feet to prevent wobbling
l Lock casters (if equipped) to prevent unintended movement
l Ensure proper clearance for door operation
3. Initial Setup & Adjustments
✔ Power Connection
After installation:
l Confirm the voltage matches the unit’s requirements
l Ensure all doors are closed properly
l Plug in the power supply—the system will enter standby mode
✔ Airflow & Speed Adjustment
l Refer to the manual for recommended airflow settings
l Adjust fan speed to suit operational needs
l Test for uniform air distribution
l Document the optimal settings for future reference
4. Daily Usage & Maintenance Tips
To ensure long-term performance:✅ Regularly inspect filters—replace when airflow drops✅ Clean interior/exterior surfaces to prevent dust buildup✅ Check for unusual noises/vibrations—shut down if detected✅ Maintain a usage log for servicing records
Final Notes
Proper installation and maintenance of your Air Shower Pass Box will maximize its efficiency and lifespan. Always consult the manufacturer’s manual for model-specific guidelines.
Frequently Asked Questions (FAQ)